Detailed project description

Foreword
Firstly, the general background as regards the maintenance and operation of road networks in Latin American countries is described below.

Then, the main characteristics of the Argentinean national road network are focused upon and two major forms of maintenance contracts used in Argentina are presented: the kilometer/month contract and the CREMA contract. This allows the specific features of the CREMA contract to be highlighted.

Maintenance background in Latin America
To address internal inefficiency and accountability issues as regards the maintenance and operation of their national road network, a number of Latin American countries have, over the last decade, moved from force-account (direct labor) to contract maintenance. Also, there has been considerable progress in the region to transfer to the private sector, through concessions, the responsibility of improving, maintaining, and operating high-traffic volume roads, the cost of which is recovered from tolls.

The concept of performance-based contracts originated from a consideration of four factors, namely:
the increasing lack of personnel within the National Road Departments available for measuring the vast quantities of activities involved in the more traditional maintenance contracts and for monitoring performance standards using input indicators such as materials, equipment and labor;
the frequency of claims resulting from the necessity to increase the quantities of activities initially calculated and included in the original contracts, with the corresponding time-consuming efforts wasted in justifying such claims, seeking additional budget allocations and finally drawing up contract amendments;
the need to focus more on customer satisfaction, to identify the outcomes, products or services that the road user expects to be delivered, and to monitor and pay for those services on the basis of customer-based performance indicators;
the need to shift greater responsibility to Contractors throughout the entire contract period as well as to stimulate and profit from their innovative capacity.

Among the most advanced countries as regards the implementation of performance-based contracts are Argentina, Brazil and Chile.

Recently, some countries, particularly Argentina, have switched from the traditional quantities and unit price-based short-term maintenance contracts to long-term performance-type or results-based contracts. The new approach encompasses either routine maintenance activities alone, or integrated contracts involving both rehabilitation and routine maintenance of road networks. The latter form, the so-called CREMA system (Contrato de Recuperación y Mantenimiento) is now implemented in Argentina and covered in 1999 approximately 14,400 km., i.e., about 40% of the national paved road network.

Description of the Network (1999 data)
The national road network of Argentina is 38,744 km long, of which 30,912 km (or 80%) are paved and 7,832 km (or 20%) are unpaved. It represents a total asset of about US$7 billion equivalent. Road users annually spend an amount equivalent to about US$10 billion (i.e. more than its replacement value) for operating their vehicles on the network.

Of the 31,000 km, about 9,500 km with the highest traffic density (generally in excess of 2,000 vehicles per day) have been put out to concession since 1991 to the private sector for a 12-year period. Their upkeep is financed essentially from tolls.

Current maintenance modalities on the national road network are as follows:

  Paved
(km)
Unpaved
(km)
Total
(km)
Total concession (incl. access) 9,508 - 9,508
Untolled concession (COT) 1,879 - 1,879
CREMA 1st phase (1997-98) 11,818 - 11,818
CREMA 2nd phase (1998-99) 2,581 - 2,581
Transferred by contract to provinces 1,503 5,220 6,723
Contracted on km/month (routine only) 3,623 - 3,623
DNV force-account - 2,612 2,612
  30,912 7.832 38,744


The kilometer/Month contract
The first km/month contracts were used on the national road network in Argentina in August 1995. They currently cover a network of about 3,600 km of paved roads. All together, 11 contracts are under execution, each one covering a sub-network ranging in length from 105 to 536 km. The system applies essentially to a sub-network of paved roads which is in good to fair condition and is further expected to remain substantially in that condition over the next few years through routine maintenance activities alone, without any major strengthening or rehabilitation.

The Contractor is paid on a monthly basis for specified services provided either to the road users or to the Road Agency, and only when the quality outputs comply with the technical specifications included in the contract. If the quality outputs, for any specific activity, do not comply with the prescribed requirements, penalties are applied on a daily basis and subtracted from the forthcoming payments until the necessary repairs are carried out.

The contract comprises three main items or components (3), namely:

(i) Maintenance Works;
(ii) Site Installation; and
(iii) Emergency Works.

Maintenance Works are paid on a lump sum basis in terms of US$/month/km of roads maintained. Site installation is also paid on a fixed-price basis, one-third on completion of site installation and two-thirds when all the equipment and personnel necessary for the works have been mobilized on site. Emergency works, i.e. items or services not included in the first component, are paid on the basis of unit prices and quantities relating to any additional transport, equipment, or tons of asphalt concrete which may need to be supplied and placed for unexpected extensive repairs.

Item 1: Maintenance works
Contracts are valid two years and are renewable. As mentioned before, they essentially comprise a specific road section or sub-network which is free from deep rutting and longitudinal or alligator cracking. Such roads may have been recently resurfaced, rehabilitated or paved under a separate rehabilitation project. These maintenance contracts do not normally include any substantial investments for strengthening, widening or upgrading the infrastructure concerned, for which a residual life of at least five years is expected.

Penalties, as indicated in Appendix A, are applied in accordance with the deficiencies noted during inspections carried out three times a month, the last inspection taking place on the last week of the month. A period of two to three months following the award of the contract is waived, during which penalties are not applied in order to enable the contractor to repair and fix any deficiency existing at the time of contracting. Each inspection tour is followed by a written "statement of deficiencies", agreed and signed by the Engineer and the Contractor's Representative on site.

Inspections are normally carried out on a sample basis, the minimum length to be inspected weekly representing 5% of the total length of the contracted network (or 10% if the inspection is for the purpose of establishing payment certificates). The minimum elementary length of inspection is 2 km.

In addition to the mandatory inspection tours, the Contractor is required to make his own inspection on a daily basis, and to report any abnormality to the Engineer (such as traffic overloading) that may have an impact on the contract or on the processes by which the maintenance works are carried out. Likewise, accidents attributable to users are to be reported, especially when they involve damages to the infrastructure itself.

The Contractor must also comply with national environmental standards and apply all mitigation measures related to borrow-pits and to the disposal of all unsuitable materials removed from the pavement or its surroundings.

The contract documents include:

(i) the Contract itself;
(ii) Particular Technical Specifications;
(iii) General Specifications for Road Works in use in the country;
(iv) a detailed report on the actual condition of the road or network to be maintained, including a set of maps and drawings;
(v) Environmental Manual in use in the country; and
(vi) Standard Unit Costs applicable to emergency works such as transport of materials, hours of rent for equipment and specific maintenance crews and tons or cubic meters of asphalt concrete patching.

Monetary penalties applied for non-compliance with the Particular Technical Specifications are formally expressed in terms of equivalent liters of gasoline to allow for inflation adjustment. For practical purposes, they have been converted to current US$ equivalent. To discourage expeditious repairs, penalties are enforced gradually: 25% applied at the end of the specified response date (usually 2 to 5 days after the defect is observed); 50% applied at the end of the second inspection tour, and 100% at the end of the third inspection.

The contract provides for the highway department, on an exceptional basis, to carry out by force-account or through a third party any works or activities of an extraordinary nature, but limited to a maximum 20% of the total length or duration of the contract. The contractor, duly advised in advance, may only object to such an intervention by the highway department (including canceling the contract) if the specified limit (20%) is exceeded. Likewise, the implementing agency may terminate the contract if the contractor does not perform in accordance with the General or Particular Technical Specifications.

Item 2: Site installation
Site installation comprises the supply of all offices, equipment, material and personnel necessary to carry out the maintenance works, including the facilities to be provided for the supervision team. It is paid on a lump sum basis which does not exceed 5% of the total contract amount. The amount due is paid in two installments: the first installment representing one-third of the total to be paid on completion of site installation and after due justification is given of the right quantity and qualifications of the personnel to be employed for the works. Payment of the remaining two-thirds occurs after the arrival on site of the equipment and personnel.

Item 3: Emergency works
Emergency works for an amount not exceeding 20% of the total contract cost are provided for and include:
exceptional transport of materials, equipment or personnel necessary for these works, to be paid on a US$/ton*km basis;
supplementary equipment (graders, front-end loader, dump trucks, bulldozer), all with their respective operators and paid for at a standard hourly rate of utilization;
crew teams, each comprising six laborers, one truck and its driver, to be charged at a standard hourly rate of utilization;
the supply and placement of asphalt concrete for patching purposes, to be paid for at a standard rate of US$/ton or cubic meter of material.

The contractor, by signing the contract, accepts the unit costs established in the tender documents by the National Road Directorate.

Experience of maintaining the 3,620 km of national roads under this type of contract indicates that the system is working well with an average cost of routine maintenance of about US$175/km/month. Overall, and since the beginning of these contracts, about 600 non-compliance certificates have been issued and given rise to penalties amounting to nearly US$300,000 which represent about 1 percent of the total contract amount.

The CREMA contract

Features of the CREMA contracts implemented between 1997 and 1999
The CREMA (Contrato de Recuperación y Mantenimiento) is a combined Rehabilitation and Maintenance Contract that requires the Contractor to rehabilitate and subsequently maintain a sub-network of roads under a lump sum contract for a total period of five years. In contrast with the km/month contract, the CREMA system applies to a paved sub-network, which needs to be rehabilitated over part of its length and subsequently maintained over the whole of its length. Rehabilitation works include either resurfacing with slurry seals and surface dressing or overlays with asphalt concrete or reconstruction of the base and wearing course. These works are carried out during the first year of the contract while maintenance activities (patching potholes, cleaning drainage systems, renewing horizontal and vertical signs, clearing roadsides, etc.) are undertaken throughout the 5-year contract period.

The network is defined by the Employer and comprises contiguous or area-specific sections of roads having a total length generally ranging from 100 km to 300 km. The contract specifies the sections that need rehabilitation as well as the minimum solution (i.e. overlay thickness) that is required in order to ensure a positive Net Present Value for the investment at a 12% discount rate. The contract is awarded to the lowest evaluated bidder. After award, the Contractor is required to carry out a detailed engineering design and is free to propose, on the basis of its own risk assessment, any rehabilitation solution above the minimum threshold defined in the Contract.

The payment schedule is designed to ensure that the Contractor maintains the network throughout the full contract period after the first-year rehabilitation period. It receives an advance payment of 5 to 10% upon being notified that it may initiate work, between 15% and 25% at the end of the first six months once specified activities have been executed and 25% at the end of the first year when rehabilitation works have been completed. The remainder is paid in 48 equal monthly amounts spread over the remaining 4-year contract period. A performance guarantee of 20% is required under the Contract.

Payments are made when a specified level of service has been achieved and not on the basis of pre-determined bills of quantities and unit rates. Performance is assessed during monthly inspections jointly carried out by the Engineer and the Contractor. The rehabilitation works must comply throughout the contract period (and in particular with the specified minimum thickness of overlay) to a maximum roughness level (usually 3.3 max. IRI) and maximum values of rut depth, cracking or raveling. Maintenance activities are broken down into a few essential items that are regularly inspected to ensure compliance with the specifications, such as: potholes, cracking, rutting on the pavement, and condition of shoulders, culverts and drains, roadside, environment, vertical and horizontal signs, lane marking, and guardrails. For each item, and as shown in Appendix B, penalties for non-compliance are set and applied in such a way as to deter the Contractor from failing to comply.

The design of the program requires the Road Agency to provide reliable network conditions and traffic surveys. The surveys were combined with an economic evaluation using the World Bank's Highway Design and Maintenance Standards Model, HDM-III, to define the respective extents of rehabilitation and maintenance works and to set minimum acceptable standards for rehabilitation works.

The first generation of CREMA contracts called for minimum (and not optimum) technical standards to be applied on the sections to be rehabilitated to yield an acceptable internal economic rate of return (12% min.). The minimum standards were equivalent to a weighted average asphalt concrete overlay thickness of about 3.3 cm. The optimum standards were in the order of 5 to 6 cm equivalent thickness, and would have almost doubled the cost. However, the HDM economic evaluation indicated that the minimum solutions would improve the riding quality of the network by eliminating the maintenance backlog and bringing the network to a uniformly fair to good condition that could be maintained in the future through periodic, thin overlays.

The status of the Argentinean CREMA program implemented until 1999 (end of contracts in 2004) is as follows:
the CREMA network has an aggregate length of about 14,400 km, and represents 65% of the non concession-run national paved road network. It was generally in good to fair condition with an average roughness of 3.7 IRI (10% are in poor condition, i.e., with IRI>5) and an average daily traffic of about 750 vehicles.
CREMA contracts for 11,818 km of the national road network were let in 1997 comprising 61 individual contracts on sub-networks totaling an average length of about 180 km each.
An additional 2,581-km network divided into 16 contracts was procured in 1998-99.
Of the 14,400 km, about 7,500 km had to be rehabilitated, comprising: 1,700 km of slurry seals or surface-dressing, 5,300 km of asphalt concrete overlays ranging in thickness between 3 and 8 cm, and some 360 km of reconstruction.
The contracts for the first 11,818 km network were awarded for a total of about US$650 million, equivalent to US$11,000/km/year. Overall, the lowest bid proposals exceeded the budget estimate by about 20%, on average.
Rehabilitation works alone were estimated to account for approximately 74% of the total bids (i.e., US$66,000/km) while routine maintenance activities were estimated at about US$3,000/km/year, represent 26% of the total cost.
Private sector participation (essentially Argentinean contractors) was high. Each contract received between 5 and 20 bid proposals.
The average contract price was about US$10 million.

Features of subsequent CREMA contracts
As concerns recent CREMA contracts, the lessons learnt from experience have been taken into account and consideration is given to:
Staggering the execution of rehabilitation works over the 5-year contract period, thus avoiding high peaks in resource allocations;
Extending the contract period to 7 or 10 years;
Adjusting the payment schedule to reduce the Contractor's need to borrow on the commercial markets, thereby further reducing the financial costs involved;
Adopting technical standards between the HDM recommended minimum and the optimum solutions;
Selecting, through an optimization process, the right length of sub-networks or size of individual contracts;
Fine-tuning the penalty rating system;
Incorporating more freedom in contracts to allow contractors to offer and use their own performance standards and materials specifications;
Involving users in monitoring and reporting road conditions and contractors' performance.